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Type D Flange Insulation Gasket

Type D Flange Insulation Gasket

Enhance your industrial systems with Kaxite's Type D Flange Insulation Gasket, designed to prevent electrical corrosion and ensure safety in pipelines. Made from durable, high-resistance materials, it offers superior insulation and longevity, ideal for engineers and maintenance teams in harsh environments. This gasket solves leakage and damage issues, providing peace of mind and reliability. Unlike standard options, Kaxite's precision engineering guarantees optimal performance. Invest in quality today—choose Kaxite for unmatched durability and efficiency.
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RTJ Flange Compatible ASME & API Standards Dielectric 500+ V/mil Temp -180°C to +232°C Compressive 50,000 psi

Type D Flange Insulation Gasket – precision-engineered for RTJ (ring-type joint) flanges, providing superior electrical isolation and sealing integrity in critical pipeline systems. Manufactured from high-grade phenolic, epoxy glass, or silicone glass materials, these gaskets meet ASME B16.5 and API 6A requirements. As a leading China flange insulation gasket supplier, Kaxite delivers Type D gaskets with full material traceability, custom dimensions, and fast global delivery.

Material Options: Phenolic, Epoxy Glass, Silicone Glass
Pressure Class: 150# to 2500#
Insulation Resistance: Up to 200,000 Meg Ohms
Certification: ISO 9001:2015, Material Test Reports

What Is a Type D Flange Insulation Gasket?

A Type D Flange Insulation Gasket is a specialized sealing component designed exclusively for RTJ (ring-type joint) flanges. Unlike flat-faced gaskets, Type D gaskets feature a precision-machined profile that matches the ring groove geometry, ensuring a leak-tight seal while providing complete electrical isolation between flange faces. These gaskets are manufactured from high-strength composite materials such as phenolic, epoxy glass (G-10/G-11), or silicone glass (G-7), each offering distinct performance characteristics for temperature, pressure, and chemical resistance. As a premier China Type D gasket manufacturer, Kaxite produces these gaskets to ASME B16.5, ASME B16.47, and API 6A specifications, with sizes ranging from 1/2" to 24" and pressure classes up to 2500#.

The Type D design is preferred in high-pressure, high-temperature, and corrosive environments where standard flat gaskets may fail. The ring-groove engagement provides superior resistance to blowout and maintains bolt load over thermal cycling. Electrical isolation is critical in cathodic protection systems, and Type D gaskets offer dielectric strength exceeding 500 Volts/mil and insulation resistance up to 200,000 Meg Ohms, effectively breaking stray current paths and preventing galvanic corrosion.

Type D Flange Insulation Gasket - China Manufacturer Kaxite

Material Options & Performance Characteristics

P

Plain Phenolic

  • ✓ Dielectric: 500 V/mil
  • ✓ Temp: -54°C to +104°C
  • ✓ Compressive: 25,000 psi
  • ✓ Cost-effective general purpose
G7

Silicone Glass (G-7)

  • ✓ Dielectric: 350-400 V/mil
  • ✓ Temp: -180°C to +232°C
  • ✓ Compressive: 40,000 psi
  • ✓ Excellent high-temp & cryogenic
G10

Epoxy Glass (G-10)

  • ✓ Dielectric: 550 V/mil
  • ✓ Temp: -180°C to +138°C
  • ✓ Compressive: 50,000 psi
  • ✓ High strength, low moisture absorption
G11

Epoxy Glass (G-11)

  • ✓ Dielectric: 550 V/mil
  • ✓ Temp: -180°C to +177°C
  • ✓ Compressive: 50,000+ psi
  • ✓ High-temp epoxy, better thermal stability

Note: G-7 material should not be used with hydrocarbons, even trace amounts. Consult Kaxite engineering for material selection guidance.

Technical Specifications – Material Comparison

Property Plain Phenolic Silicone Glass G-7 Epoxy Glass G-10 Epoxy Glass G-11
Dielectric Strength (V/mil) 500 350-400 550 550
Compressive Strength (psi) 25,000 40,000 50,000 50,000+
Water Absorption (%) 1.6 0.07 0.10 0.10
Insulation Resistance (Meg Ohms) 40,000 2,500 200,000 200,000
Flexural Strength (psi) 22,500 27,000 45,000 43,000
Operating Temp (°F) -65 to +220 -292 to +450 -292 to +280 -292 to +350
Operating Temp (°C) -54 to +104 -180 to +232 -180 to +138 -180 to +177

Dimensions, Standards & Pressure Ratings

Flange Standards ASME B16.5, B16.47, API 6A
Size Range 1/2" – 24" (DN15 – DN600)
Pressure Class 150# to 2500#
Thickness Options 3mm, 6mm, Custom

Quality Assurance & Manufacturing Excellence

As an ISO 9001:2015 certified China Type D flange insulation gasket manufacturer, Kaxite implements stringent quality controls:

  • ✓ Material Traceability: Each batch is accompanied by mill test reports and certificates of conformance.
  • ✓ Precision Machining: CNC-turned profiles to match ring groove dimensions with tolerances of ±0.005".
  • ✓ Dielectric & Mechanical Testing: Every gasket is tested for dielectric strength, compression, and insulation resistance per ASTM standards.
  • ✓ Third-Party Verification: We work with accredited labs for independent verification upon request.

Case Example: Offshore Platform Cathodic Protection

An offshore oil platform in the Gulf of Mexico experienced accelerated corrosion on subsea piping due to inadequate electrical isolation. Kaxite supplied Type D Flange Insulation Gaskets in G-10 material for 18" 900# RTJ flanges. The installation provided dielectric strength >550 V/mil and insulation resistance exceeding 100,000 Meg Ohms, effectively breaking stray current paths. After 24 months, inspection revealed zero corrosion and no gasket degradation, resulting in estimated savings of $200,000 in maintenance and downtime.

Typical Applications & Industries

  • ▸ Oil & Gas Pipelines: RTJ flange isolation in cathodic protection systems, offshore platforms, and subsea tie-ins.
  • ▸ Petrochemical Refineries: Isolating dissimilar metals in high-temperature process units.
  • ▸ Power Generation: Cooling water systems, steam lines, and transformer oil circuits.
  • ▸ Compressor Stations: Suction and discharge piping where static electricity hazards exist.
  • ▸ Chemical Processing: Corrosive media handling where both sealing and isolation are critical.
  • ▸ Water & Wastewater: Pump stations and treatment plant flange connections.

For other flange types, explore our Neoprene Faced Phenolic Gaskets and Flange Insulation Gasket Kits.

Why Kaxite – Your Trusted China Type D Gasket Supplier

As a leading China flange insulation gasket factory, Kaxite combines 25+ years of manufacturing experience with a commitment to quality and customer service. We offer:

  • ✓ Custom Manufacturing: Any size, thickness, or material to match your flange specifications.
  • ✓ Competitive Wholesale Pricing: Factory-direct pricing with flexible MOQ for both small and bulk orders.
  • ✓ Fast Delivery: Lead times as short as 7 days for standard sizes; global shipping via sea, air, or express.
  • ✓ Technical Support: Our engineers provide free consultation on material selection, torque requirements, and installation.

Ordering & Supply Information

Kaxite provides seamless procurement of flange insulation gaskets wholesale with clear and transparent processes:

  • MOQ: Low – sample orders and trial quantities accepted.
  • Lead Time: 7–15 days for standard sizes; custom configurations 10–20 days.
  • Custom Options: Material choice (phenolic, G-7, G-10, G-11), thickness, and any flange standard.
  • Quality Documentation: Material test reports (MTRs) and dimensional inspection certificates included.
  • Shipping: Sea freight, air freight, or express courier (DHL/FedEx) with full export documentation.

Need Type D Flange Insulation Gaskets for your next project? Send your inquiry and our team will respond within 24 hours with pricing and availability.

Frequently Asked Questions

▶ What is a Type D Flange Insulation Gasket?
A Type D Flange Insulation Gasket is a precision-machined gasket designed specifically for RTJ (ring-type joint) flanges. It provides electrical isolation between flange faces to prevent galvanic corrosion and is manufactured from high-strength composites like phenolic or epoxy glass. It is widely used in oil and gas, petrochemical, and power generation industries.
▶ What materials are available for Type D gaskets?
Kaxite offers Type D gaskets in Plain Phenolic, Silicone Glass (G-7), Epoxy Glass (G-10), and Epoxy Glass (G-11). Each material offers unique temperature, mechanical, and dielectric properties. Our engineering team can assist in selecting the optimal material for your operating conditions.
▶ What temperature and pressure ranges can Type D gaskets handle?
Operating temperature ranges from -180°C to +232°C depending on material. Pressure ratings cover Class 150 to 2500 (ASME). G-10 and G-11 materials offer the highest compressive strength up to 50,000+ psi.
▶ Are Type D gaskets compatible with ASME B16.5 and API flanges?
Yes, Kaxite manufactures Type D gaskets to ASME B16.5, ASME B16.47, and API 6A specifications. We can also produce to custom dimensions upon request.
▶ Can Kaxite provide custom sizes and thicknesses?
Absolutely. As a leading China flange gasket supplier, we specialize in custom manufacturing. Provide your flange drawing or dimensions, and we will produce gaskets in any size, thickness, or material. Send your specifications for a quick quote.
▶ What certifications and test reports are provided?
Every shipment includes material test reports (MTRs), dimensional inspection certificates, and a certificate of conformance. We can also provide third-party test reports upon request. Our facility is ISO 9001:2015 certified.
▶ What is the typical lead time and MOQ?
Lead time is 7–15 days for standard sizes and 10–20 days for custom orders. MOQ is flexible; we welcome trial orders. Contact us to discuss your specific needs.

★ China's Trusted Type D Flange Insulation Gasket Manufacturer – Request Your Quote

Contact Kaxite for factory-direct wholesale pricing, custom sizes, and expert technical support.

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