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Spiral Wound Gasket for Heat Exchangers

Spiral Wound Gasket for Heat Exchangers

Kaxite's Spiral Wound Gasket for Heat Exchangers ensures reliable sealing and durability in high-pressure applications. Featuring advanced materials and precision design, it prevents leaks, reduces maintenance, and extends equipment life—ideal for industrial engineers seeking efficiency and peace of mind. Experience superior performance with Kaxite's trusted innovation today.
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HEAT EXCHANGER SWG TEMA Flanges Pass Partition Bars Inner / Outer Rings Custom Designed

Spiral Wound Gasket for Heat Exchangers – precision-engineered sealing solutions specifically designed for TEMA-style heat exchanger flanges. Featuring a standard spiral wound sealing element combined with solid metal inner rings, outer wound noses, and custom-configured pass partition bars, these gaskets ensure reliable sealing under fluctuating temperature and pressure conditions. As a leading China heat exchanger gasket manufacturer, Kaxite produces custom-designed gaskets to match individual heat exchanger designs – with pass bars available in solid metal or double jacketed construction, in a wide range of alloys and filler materials. All gaskets are manufactured to ASME B16.20 and TEMA standards with full material traceability.

Design Features: Spiral Wound + Inner Ring + Pass Bars
Pass Bars: Solid Metal or Double Jacketed
Materials: 304/316/321/347, Inconel, Hastelloy, Monel
Standards: ASME B16.20 / TEMA

What Is a Spiral Wound Gasket for Heat Exchangers?

A spiral wound gasket for heat exchangers is a specially designed sealing component used in TEMA-style shell-and-tube heat exchanger flanges. Unlike standard spiral wound gaskets, heat exchanger gaskets feature pass partition bars (ribs) that separate the fluid passages, preventing cross-contamination between different channels. The gasket typically consists of a spiral wound sealing element, a solid metal inner ring (to protect the winding and act as a compression stop), and an outer wound nose to ensure correct positioning in the flange recess.

These gaskets are custom-built to suit individual heat exchanger designs – no standard sizes exist. Kaxite manufactures each gasket to customer specifications, including the number, position, and configuration of pass bars. As a trusted China heat exchanger gasket supplier, we work from your engineering drawings to produce gaskets that match your TEMA flange design, with pass bars available in either solid metal or double jacketed construction to meet your service requirements.

Spiral Wound Gasket for Heat Exchangers – China Manufacturer Kaxite

Custom heat exchanger SWG with pass bars

Why Choose Kaxite Heat Exchanger Spiral Wound Gaskets?

Pass Partition Bars

Custom-configured ribs separate fluid passes – available in solid metal or double jacketed construction.

Inner Ring Protection

Solid metal inner ring protects the sealing element and acts as a compression stop – prevents over-compression.

Positive Sealing Location

Outer wound nose ensures correct sealing element positioning in the TEMA flange recess.

Fluctuating Conditions

Spiral wound design provides resilience against temperature and pressure cycling common in heat exchangers.

Custom Engineering

Every gasket is designed and manufactured to match your specific heat exchanger drawing and TEMA flange design.

Material Flexibility

Stainless steels, Inconel, Hastelloy, Monel – plus graphite, PTFE, mica, and non‑asbestos fillers.

Construction & Design Features

✓ Spiral Wound Sealing Element

V‑shaped metal winding with flexible filler – provides spring‑like resilience under pressure and temperature changes.

✓ Solid Metal Inner Ring

Protects the sealing element, prevents blow‑out, and acts as a compression stop – essential for heat exchanger service.

✓ Outer Wound Nose

Ensures correct gasket location in the flange recess – prevents misalignment during installation.

✓ Pass Partition Bars (Ribs)

Custom‑configured to separate fluid passes – available in solid metal or double jacketed construction.

Technical Specifications & Material Options

Component Material Options Temperature Range Applications
Winding Metal 304 / 316 / 321 / 347 / Inconel 600/625 / Hastelloy C276 / Monel 400 Up to 850°C (graphite) / 1200°C (mica) General, corrosive, high‑temp
Filler Material Flexible Graphite / PTFE / Mica / Non‑Asbestos 850°C / 260°C / 1200°C / 450°C Steam, chemicals, high‑temp
Inner Ring Carbon Steel / 304 SS / 316 SS / Inconel Same as winding Compression stop, protection
Pass Bars Solid Metal or Double Jacketed – same alloys as winding Same as winding Pass separation, fluid channels
Outer Wound Nose Same as winding Same as winding Flange recess positioning

Quality Assurance & Manufacturing Standards

  • ✓ ASME B16.20 – Spiral wound gasket manufacturing standard
  • ✓ TEMA – Heat exchanger design and manufacturing standards
  • ✓ ISO 9001:2015 – Certified quality management system
  • ✓ Custom Engineering: Each gasket designed to match customer drawings and specifications
  • ✓ Material Traceability: Full MTRs and PMI verification with every order
  • ✓ Dimensional Inspection: Verifed against flange design and pass bar configuration

Case Example: Chemical Plant Heat Exchanger Upgrade

A large chemical plant in Louisiana was experiencing chronic leakage on their TEMA-style heat exchangers. Standard gaskets were failing due to thermal cycling and the complex pass bar geometry. Kaxite supplied custom heat exchanger spiral wound gaskets with 316 stainless winding, graphite filler, solid inner rings, and double jacketed pass bars – designed to match the exchanger's 42" diameter flange with six pass channels. After installation, the gaskets performed without leakage through multiple temperature cycles, reducing maintenance downtime by 50% and extending the exchanger service life by over two years.

Typical Applications & Industries

  • ▸ Shell-and-Tube Heat Exchangers – TEMA type BES, AES, NEN, and other configurations
  • ▸ Chemical Processing – Reactor and heat exchanger service with corrosive media
  • ▸ Oil & Gas – Coolers, condensers, and reboilers in refineries and gas plants
  • ▸ Power Generation – Feedwater heaters, condensers, and cooling systems
  • ▸ Pharmaceutical & Food – Sanitary heat exchangers with pass separation
  • ▸ HVAC & Refrigeration – Industrial cooling and heating systems

For other spiral wound gasket types, explore our Standard SWG, Exhaust SWG, Special Materials SWG, and Non-Rounded SWG.

Why Kaxite – Your Trusted China Heat Exchanger Gasket Supplier

  • ✓ Heat Exchanger Expertise: Over 20 years of experience in TEMA-style gasket design and manufacturing
  • ✓ Custom Engineering: We work from your drawings to produce gaskets that match your exact flange and pass bar configuration
  • ✓ Pass Bar Options: Solid metal or double jacketed construction – we match your design requirements
  • ✓ Material Range: All standard and exotic alloys, plus multiple filler options
  • ✓ Competitive Wholesale Pricing: Factory‑direct with low MOQ – ideal for MRO and OEM programs
  • ✓ Full Documentation: MTRs, dimensional reports, and conformance certificates

Ordering & Supply Information

To source heat exchanger spiral wound gaskets wholesale, please provide:

  • Drawing: Engineering drawing showing flange dimensions, pass bar positions, and gasket thickness
  • Flange Type: TEMA design (e.g., BES, AES) and flange facing
  • Pass Bars: Number, position, and configuration – specify solid metal or double jacketed
  • Materials: Winding alloy, filler type, ring and pass bar materials
  • Quantity & Documentation: MTRs, PMI, dimensional reports

Need a custom heat exchanger gasket? Send your inquiry with your drawing, and our engineering team will provide a quotation within 24 hours.

Frequently Asked Questions

▶ What is a spiral wound gasket for heat exchangers?
A spiral wound gasket for heat exchangers is a custom‑designed sealing component for TEMA‑style heat exchanger flanges. It features a spiral wound sealing element, inner ring, and pass partition bars that separate fluid channels – preventing cross‑contamination between passes.
▶ What are pass partition bars (pass bars)?
Pass bars are metal ribs built into the heat exchanger gasket that separate the different fluid passes within the exchanger. They prevent mixing between passes and are essential for the proper operation of multi‑pass heat exchangers. Kaxite offers pass bars in solid metal or double jacketed construction.
▶ What materials are available?
Winding materials include 304/316/321/347, Inconel 600/625, Hastelloy C276/B3, Monel 400, and Titanium. Fillers include flexible graphite, PTFE, mica, and non‑asbestos. Inner rings and pass bars are available in matching alloys.
▶ What is the temperature range for heat exchanger SWG?
With graphite filler, up to 850°C; with mica filler, up to 1200°C. PTFE filler is suitable up to 260°C. Choose the filler based on your exchanger operating temperature and media.
▶ What information is needed to order?
You need to provide a drawing or detailed specifications showing the flange dimensions, pass bar positions, gasket thickness, and materials. Kaxite engineers will design the gasket to match your heat exchanger requirements.
▶ What documentation is provided?
Every shipment includes material test reports (MTRs), PMI verification, dimensional inspection reports, and a certificate of conformance. Third‑party inspection (DNV, BV) can be arranged.
▶ What is the typical lead time and MOQ?
Custom heat exchanger gaskets typically ship within 10–15 days depending on complexity. MOQ is flexible – we welcome trial orders. Contact us for specific requirements.

★ China's Leading Heat Exchanger Spiral Wound Gasket Manufacturer – Request Your Quote

Contact Kaxite for factory‑direct pricing, custom designs, and expert technical support.

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